Integrated Production Systems (Lean Management) (IPS)5 ECTS
(englische Bezeichnung: Integrated Production Systems (Lean Management))

Lectures:

• Lecture, Course at the Virtual University of Bavaria (vhb). For participation a registration at the vhb is necessary!

  • Integrated Production Systems (vhb)
    (Vorlesung, 4 SWS, Jörg Franke, Kurs an der Virtuellen Hochschule Bayern (vhb). Zur Teilnahme ist eine Anmeldung und Registrierung bei der vhb erforderlich!)

Empfohlene Voraussetzungen:

It is recommended to finish the following modules before starting this module:

BWL für Ingenieure (WS 2021/2022)
Produktionstechnik I + II (WS 2021/2022)

Inhalt:

• Concepts and Success Factors of Holistic Production Systems

• Production organization in the course of time

• The Lean Production Principle (Toyota Production System)

• The 7 Types of Waste (Muda) in Lean Production

• Visual management as a control and management instrument

• Demand smoothing as the basis for stable processes

• Process synchronization as the basis for capacity utilization

• Kanban for autonomous material control according to the pull principle

• Empowerment and group work

• Lean Automation - "Autonomation"

• Fail-safe operation through Poka Yoke

• Total Productive Maintenance

• Value stream analysis and value stream design

• Workplace optimization (lean manufacturing cells, U-Shape, Cardboard Engineering)

• OEE analyses to increase the degree of utilization

• Quick Setup (SMED)

• Implementation and management of the continuous improvement process (CIP, Kaizen)

• Overview of quality management systems (e.g. Six Sigma, TQM, EFQM, ISO9000/TS16949) and analysis tools for process analysis and improvement (DMAIC, Taguchi, Ishikawa)

• administrative waste

• Specific design of the TPS (e.g. for flexible small-batch production) and adapted implementation of selected international corporations

Lernziele und Kompetenzen:

After successfully attending the course, students should be able to

• Understand the importance of holistic production systems;

• Understand and evaluate Lean Principles in their context;

• to evaluate, select and optimise the necessary methods and tools;

• To be able to carry out simple projects for the optimisation of production and logistics on the basis of what has been learned in a team.
  

Organisatorisches:

Only the following aids are allowed during the test:

• non-programmable calculator

• indelible pens

• highlighter

• ruler, triangle ruler, compass

• name stamp

No other aids are permitted (this applies in particular to smartwatches, mobile telephones or other electronic devices).

Verwendbarkeit des Moduls / Einpassung in den Musterstudienplan:
Das Modul ist im Kontext der folgenden Studienfächer/Vertiefungsrichtungen verwendbar:

1. Berufspädagogik Technik (Master of Education)
   (Po-Vers. 2020w | TechFak | Berufspädagogik Technik (Master of Education) | Gesamtkonto | Wahlpflichtmodule Fachwissenschaft | Wahlpflichtmodule (Vertiefungsmodule) | Integrated Production Systems)

Studien-/Prüfungsleistungen:

Integrated Production Systems (Prüfungsnummer: 71231)

(englischer Titel: Integrated Production Systems)

Prüfungsleistung, Klausur, Dauer (in Minuten): 90, benotet

Anteil an der Berechnung der Modulnote: 100.0 %

Prüfungssprache: Englisch

Erstablegung: WS 2022/2023, 1. Wdh.: SS 2023

1. Prüfer:

Jörg Franke

Termin: 08.08.2022